Mar 2026 – Oct 2026 

Gattaca Projects (AWE) Burghfield. 

Assembly / Disassembly Division of Manufacturing Engineering  

Astraea Programme (A21/Mk.7) Warhead Replacement. 
Warhead Replacement Programme

Provided manufacturing engineering support to a strategic defence programme focused on the introduction of a replacement warhead system. Due to the sensitive nature of the project, product-specific details remain confidential; however, responsibilities centred on the development and implementation of assembly and disassembly manufacturing processes to support future production operations.

Key Responsibilities

• Developing and maintaining comprehensive manufacturing process flows to define production sequences, material movement, and operational requirements.
• Authoring Interface Control Documents (ICDs) to ensure alignment between manufacturing processes, equipment, facilities, and stakeholder requirements.
• Facilitating and contributing to Process Failure Mode and Effects Analysis (PFMEA) workshops to identify manufacturing risks, implement mitigation actions, and improve process robustness.
• Producing detailed Requirement Specification Documents for production machinery, tooling, and test equipment required to support assembly operations.
• Defining manufacturing and inspection requirements to ensure compliance with product, quality, and regulatory standards.
• Collaborating with multidisciplinary engineering, quality, and programme teams to translate product requirements into manufacturable production solutions.
• Supporting manufacturing readiness activities, including process definition, equipment specification, production planning, and operational risk assessment.
• Contributing to the establishment of a new manufacturing capability through the development of controlled documentation and standardised engineering processes.

Mar 2025 – Mar 2026 

Polytec Car Styling, Bridgnorth

New Product Introduction (NPI) Engineer – Quality

Bentley Programmes: BY631 MY27 & DLUV

Responsible for quality planning and product launch activities supporting the introduction of next-generation Bentley bumper systems from concept development through to production approval. Acted as the primary quality interface between Polytec, Bentley, and the supply base, ensuring components and processes met all customer, regulatory, and automotive quality requirements.

Key Responsibilities

• Led quality assurance activities throughout the New Product Introduction (NPI) lifecycle for Bentley MY27 bumper system programmes, ensuring successful progression through all programme gateways and launch milestones.
• Managed the preparation, approval, and submission of Production Part Approval Process (PPAP) documentation to Bentley, ensuring full compliance with customer-specific requirements and industry standards.
• Provided technical support and guidance to suppliers during PPAP development and submission activities, ensuring conformity with IATF 16949 and applicable automotive quality standards.
• Developed, reviewed, and coordinated comprehensive PPAP documentation packages, including dimensional results, capability studies, material certifications, control plans, PFMEAs, process flow diagrams, and measurement system analysis reports.
• Performed statistical analysis and process capability studies (Cp, Cpk, Pp, Ppk) to demonstrate manufacturing process stability and capability, supporting customer approval and production readiness.
• Led measurement system evaluation activities, including Type 1 Gauge Studies, Type 2 Gauge R&R Analysis, and Measurement System Analysis (MSA), identifying improvement opportunities to enhance measurement accuracy and repeatability.
• Supported suppliers with dimensional validation and measurement reporting activities, ensuring timely delivery of compliant documentation to Polytec and Bentley programme teams.
• Reviewed measurement methodologies, inspection strategies, and gauging concepts, providing recommendations for gauge improvement and optimisation.
• Collaborated closely with engineering, manufacturing, supplier quality, metrology, and programme management teams to resolve quality concerns and mitigate programme risks during development and launch phases.
• Supported the successful introduction of Bentley Model Year 2027 bumper systems by ensuring robust quality planning, supplier readiness, process capability, and customer approval throughout the NPI process.

Oct 2024 – Mar 2025  

Williams Advanced Engineering / Fortesuce, Banbury, Oxford 

Advanced Manufacturing Engineer T264 Battery Project 

Liebherr Mining Equipment

Contracted to provide manufacturing engineering support for the development and industrialisation of a new high-voltage battery system for the T264 Liebherr Mining Truck. Joined the programme during the prototype phase and played a key role in supporting the transition from product development into series production, establishing robust manufacturing processes, production systems, and operational requirements.

Key Responsibilities

• Supported the industrialisation of a new battery product by developing manufacturing processes and production strategies to enable a successful transition from prototype build phases to series production.
• Created and maintained end-to-end manufacturing process flows, defining production sequences, material movement, process interfaces, and operational requirements across the battery assembly line.
• Developed and structured the Manufacturing Bill of Materials (MBOM), ensuring alignment between engineering design data and manufacturing process requirements.
• Performed requirements engineering activities for the new production facility, capturing and defining operational, equipment, tooling, infrastructure, and manufacturing system requirements.
• Led and facilitated Process Failure Mode and Effects Analysis (PFMEA) activities for a key battery module, identifying manufacturing risks, implementing mitigation strategies, and improving process robustness.
• Collaborated with design engineering, manufacturing, quality, logistics, and programme management teams to ensure product and process readiness throughout programme development.
• Supported production planning and manufacturing readiness reviews to ensure scalable and repeatable processes were established ahead of volume production.
• Contributed to the development of manufacturing standards, process documentation, and operational controls required for battery production in a high-quality, safety-critical environment.
• Assisted in establishing the manufacturing framework necessary to support future production capacity, product quality, and operational efficiency.

Mar 2024 – Oct 2024 

Yasa Motors (Subsidiary of Mercedes Benz), Yarnton, Oxford 

Plant Quality Consultant, for Ferrari, Lamborghini and McLaren Projects. 

Contracted to provide plant quality and manufacturing engineering support for the introduction, validation, and commissioning of new production and test equipment within a high-performance electric motor manufacturing environment. Played a key role in ensuring manufacturing readiness, equipment compliance, and product validation activities, supporting programmes for premium automotive customers including Ferrari, Lamborghini, and McLaren.

Key Responsibilities

• Supported the implementation, installation, and commissioning of new manufacturing, testing, and validation equipment, ensuring compliance with quality, process, and operational requirements.
• Acted as an authorised Manufacturing Engineering signatory for machine commissioning activities, approving equipment readiness during both pre-installation and on-site acceptance phases.
• Led machine validation and capability assessment activities to ensure equipment performance met production, safety, and quality standards prior to release into operation.
• Served as the primary customer quality interface for premium OEM programmes, providing technical support and ensuring compliance with customer-specific quality requirements and expectations.
• Managed quality-related communication and issue resolution with customers including Ferrari, Lamborghini, and McLaren, supporting programme delivery and customer satisfaction objectives.
• Utilised data analysis techniques to identify process trends, investigate non-conformities, and implement effective corrective and preventive actions.
• Conducted structured problem-solving activities using quality methodologies to identify root causes and drive continuous improvement initiatives across manufacturing operations.
• Developed and presented technical reports, validation documentation, project updates, and performance metrics to stakeholders at multiple organisational levels.
• Oversaw plant-based testing and validation activities, ensuring new products and manufacturing processes achieved defined quality, performance, and reliability targets.
• Managed projects associated with the introduction, testing, and validation of new products, coordinating activities across engineering, quality, manufacturing, and supplier functions.
• Worked closely with multidisciplinary teams to ensure manufacturing readiness, process capability, and successful programme delivery within demanding automotive launch environments.

Jan 2023 – Mar 2024 

Polytec Car Styling, Bridgnorth. 

New Product Introduction Engineer (Quality) for Bentley Projects BY631 and BY63x 

Responsible for leading quality assurance and product approval activities for the development and launch of Bentley bumper systems, ensuring successful progression through all stages of the product development and industrialisation lifecycle. Acted as the key interface between Polytec, Bentley, and the supply base, driving quality compliance and production readiness from concept validation through to series production.

Key Responsibilities

• Led quality planning and approval activities for Bentley bumper system programmes, ensuring successful achievement of programme milestones and customer launch requirements.
• Managed the preparation, review, approval, and submission of Production Part Approval Process (PPAP) packages to Bentley, achieving compliance with customer-specific requirements and automotive industry standards.
• Served as the principal support contact for suppliers submitting PPAP documentation to Polytec, providing technical guidance and ensuring adherence to IATF 16949 and TS 16949 quality requirements.
• Developed and coordinated complete PPAP submission packages, including dimensional reports, process flow diagrams, PFMEAs, control plans, capability studies, material certifications, and supporting quality documentation.
• Performed statistical analysis and process capability assessments (Cp, Cpk, Pp, Ppk) to demonstrate manufacturing process stability and capability, supporting customer approval and production release.
• Evaluated production and supplier performance data to identify quality risks, implement corrective actions, and improve process robustness throughout the development phase.
• Worked closely with Bentley engineering, supplier quality, manufacturing, and metrology teams to resolve quality concerns and ensure compliance with programme deliverables.
• Supported supplier dimensional reporting activities and validation requirements, ensuring the timely delivery of accurate measurement data and technical documentation.
• Facilitated customer approval activities by ensuring all quality documentation, capability evidence, and process validation requirements were completed to the required standards.
• Contributed to the successful introduction of Bentley MY27 bumper systems by establishing robust quality controls, supplier readiness, and manufacturing capability throughout the NPI process.

Sept 2023 – Dec 2023 

JLR, Whitley, Midlands, and various other sites. 

Prototype Build Operations Planner, Engineering Delivery.  

Programs, L460/L461 (Range Rover / Sport Electric Platform) 

Responsible for supporting the delivery of prototype vehicle builds for next-generation Range Rover and Range Rover Sport electrified platforms, ensuring production readiness and timely availability of components throughout the vehicle development lifecycle. Played a pivotal role in coordinating cross-functional engineering activities, managing build requirements, and supporting Agile programme delivery for the Vehicle Build (VB) phase.

Key Responsibilities

• Managed the Bill of Materials (BOM) and component readiness activities required for the successful build of 149 prototype vehicles during the Vehicle Build (VB) phase.
• Coordinated cross-functional engineering, purchasing, logistics, manufacturing, and supplier teams to ensure all programme deliverables were achieved in line with project milestones and prototype build schedules.
• Monitored component maturity and release status, ensuring parts were available to support testing, validation, engineering analysis, and technical sign-off activities.
• Proactively identified and resolved programme risks and constraints, including supplier delivery issues, engineering release delays, and material shortages, minimising impact on build timing and vehicle availability.
• Collaborated closely with suppliers and internal stakeholders to improve delivery performance, reduce lead times, and ensure critical components were available when required.
• Developed project proposals, planning estimates, and delivery forecasts to support programme decision-making and resource allocation.
• Performed detailed data analysis to track engineering releases, component availability, and programme performance, identifying trends, risks, and opportunities for corrective action.
• Facilitated regular programme review meetings and stakeholder workshops, driving alignment across departments and identifying opportunities to improve operational efficiency and accelerate delivery schedules.
• Supported the successful integration of new vehicle systems and components within a complex prototype build environment, contributing to programme readiness for subsequent development and production phases.
• Assisted in transitioning vehicle programmes through key gateway reviews by ensuring technical requirements, build objectives, and programme deliverables were achieved.

Jun 2023 – Sept 2023 

International Automotive Components, Elmdon, Midlands. 

Dimensional Engineer, Plant Quality.  

Programs, F6x (BMW), L551 24MY, L550 24MY, INEOS. 

Responsible for leading dimensional engineering, metrology, and tooling integration activities for new OEM vehicle programmes, ensuring components, tooling, gauges, and measurement systems met customer requirements throughout the product development and launch lifecycle. Acted as the key interface between design, manufacturing, suppliers, purchasing, and quality functions to deliver robust dimensional control strategies and successful programme launches.

Key Responsibilities

• Led dimensional engineering and tooling integration activities for new OEM programmes, ensuring manufacturing tooling and metrology solutions supported product quality, process capability, and customer requirements.
• Coordinated the introduction and validation of injection mould tooling supplied by external vendors, ensuring compliance with engineering specifications and programme milestones.
• Conducted dimensional analyses to identify non-compliant components and critical variation contributors, implementing corrective action plans to improve product conformity and manufacturing performance.
• Managed dimensional approval activities to achieve customer Part Submission Warrant (PSW) requirements, driving issue resolution and ensuring programme timing objectives were met.
• Delivered accurate and timely dimensional measurement strategies, reporting, and metrology solutions to support product validation, process development, and customer approval activities.
• Supported programme teams with drawing reviews, Geometric Dimensioning & Tolerancing (GD&T) analysis, tolerance stack-up assessments, and dimensional feasibility evaluations during product development.
• Assessed gauge concepts and fixture designs against product-specific requirements, manufacturing processes, and plant preferences to ensure effective dimensional validation throughout programme development.
• Provided technical leadership in the development and management of IAC's preferred gauge supplier framework, supporting supplier selection, technical evaluation, and standardisation initiatives.
• Worked closely with purchasing teams to manage supplier relationships and ensure gauge procurement activities aligned with programme timing and commercial objectives.
• Facilitated communication between product design teams and suppliers during the component development phase, ensuring gauge requirements and dimensional control strategies were fully understood and incorporated into product and tooling designs.
• Collaborated with manufacturing teams to validate that gauge and fixture designs supported intended production processes, inspection routines, and plant operational requirements.
• Supported launch readiness activities through the implementation of robust dimensional control plans, measurement systems, and quality assurance processes across multiple OEM programmes.

Mar 2023 – Jun 2023 

JLR, Halewood, Various Locations. 

Manufacturing Process Engineer. (BIW) 

Programs L384, L481. 

Responsible for the industrialisation and integration of new Body in White (BIW) production systems within the Halewood manufacturing facility, supporting the launch of next-generation vehicle programmes. Led manufacturing engineering activities covering facility design, automation strategy, tooling implementation, process development, supplier management, and production readiness, ensuring operational, quality, and production targets were achieved.

Key Responsibilities

• Led the integration of new Body in White manufacturing operations into existing production facilities, ensuring alignment with programme timing, production objectives, and operational requirements.
• Developed manufacturing strategies and production concepts to support programme launches, translating product designs into robust and efficient manufacturing processes.
• Defined technical requirements for production tooling, automation systems, robotic cells, and material handling equipment, ensuring manufacturing systems met safety, quality, and throughput requirements.
• Coordinated suppliers, system integrators, and internal stakeholders throughout the design, installation, commissioning, and validation phases of manufacturing equipment and tooling.
• Managed factory layout and spatial planning activities, optimising equipment positioning, workflow, material movement, and operator access to maximise productivity and manufacturing efficiency.
• Ensured production systems achieved required cycle times and capacity targets to support planned vehicle volumes and operational performance objectives.
• Applied Lean Manufacturing principles to improve process flow, eliminate waste, reduce inefficiencies, and support continuous improvement throughout facility development and launch activities.
• Developed and implemented comprehensive manufacturing process documentation, including process flows, operating methodologies, production standards, and manufacturing control strategies.
• Led the planning, development, procurement, and implementation of manufacturing tooling required to support Body in White assembly operations.
• Supported supplier sourcing, technical assessment, capability reviews, and ongoing supplier management activities to ensure delivery of compliant manufacturing solutions.
• Conducted process capability evaluations and manufacturing readiness assessments for equipment, tooling, and production systems to verify operational performance and launch readiness.
• Applied dimensional management principles and metrology methodologies to support process validation, quality planning, and product conformity throughout production development.
• Collaborated with quality, manufacturing, logistics, product engineering, and programme teams to establish robust quality planning and production control processes.
• Supported commissioning, launch, and ramp-up activities, ensuring manufacturing systems delivered the required levels of safety, quality, cost, and delivery performance.

Sept 2018 – March 2023 

BAE Systems Submarines, Barrow in Furness. 

Senior Dimensional Management Engineer (Manufacturing Engineering),  

Program, Dreadnought. SC Clearance. 

Contracted as a Senior Manufacturing Engineer supporting the delivery of the Dreadnought Class submarine programme, with responsibility for manufacturing engineering and dimensional management activities relating to a critical section of the platform. Working closely with internal stakeholders and external supply chain partners to ensure manufactured assemblies meet stringent quality, engineering, and programme requirements within a highly regulated defence environment.

Key Responsibilities

• Provide technical manufacturing engineering support to external suppliers and strategic partners engaged in the production and assembly of complex submarine structures and systems.
• Lead dimensional management activities, ensuring compliance with engineering requirements through robust measurement strategies, tolerance analysis, and verification methodologies.
• Develop and implement manufacturing quality requirements, supporting suppliers in achieving programme-specific standards and deliverables.
• Create and maintain control plans, measurement plans, inspection strategies, and quality assurance documentation to support product conformity throughout the manufacturing lifecycle.
• Conduct tolerance stack-up analysis and dimensional risk assessments to identify potential build and assembly issues before production.
• Support internal and supplier-led test planning activities, ensuring verification and validation requirements are effectively incorporated into manufacturing processes.
• Establish and manage quality gates and inspection checkpoints aligned to Bills of Materials (BOMs), manufacturing process flows, and programme milestones.
• Collaborate with multidisciplinary engineering, quality, and programme teams to resolve manufacturing challenges and drive continuous improvement initiatives.
• Monitor supplier performance against technical, quality, and schedule requirements, providing guidance to mitigate risks and ensure successful delivery.
• Develop and maintain project schedules and manufacturing readiness activities to support programme execution and delivery objectives.

 Feb 2017 – Sept 2018 

Emerald Automotive Design (LEVC), Coventry, Ansty. 

Senior Manufacturing Body Engineer, Manufacturing Engineering (BIW) 

Responsible for body-in-white (BIW) troubleshooting, dimensional analysis, tolerance stack-up studies, and tooling modifications to ensure body geometric integrity throughout the manufacturing process. Applied advanced statistical analysis and root-cause investigation techniques to identify dimensional concerns and implement corrective actions, maintaining 90% compliance across measured body points and key quality characteristics.

Key Responsibilities

• Conducting body geometry troubleshooting and dimensional validation using 3D measurement systems and analytical tools.
• Performing statistical process analysis and tolerance stack assessments to identify variation sources and improve product conformity.
• Implementing physical tooling adjustments and modifications to maintain dimensional accuracy and achieve production quality targets.
• Supporting the design, development, and optimisation of bonding line process flows, improving manufacturing efficiency, throughput, and productivity during full-scale production.
• Defining and integrating quality requirements throughout all phases of Advanced Manufacturing Engineering projects, ensuring quality objectives were embedded from concept through production launch.
• Managing the successful handover of body structures and manufacturing processes to Manufacturing Engineering and Production teams, ensuring compliance with all quality, safety, and operational standards.
• Providing up to 90 days of post-production launch support, resolving manufacturing, tooling, and dimensional issues to ensure stable production performance.
• Applying practical shop-floor experience across prototype, pre-production, and production phases to drive continuous improvement and implement effective tooling and process modifications.
• Collaborating with cross-functional teams including Design Engineering, Manufacturing Engineering, Quality, Tooling, and Production to achieve dimensional and quality targets.

Feb 2016 – Feb 2017 

Jaguar Land Rover, Gaydon, Castle Bromwich. 

Dimensional Maturation & Body Integration Engineer (DMBI, BIW)    

Key Responsibilities

Responsible for ensuring the dimensional maturity and geometric integrity of vehicle body structures from the initial design phase through to production launch. Supported the Dimensional Maturation and Build Integrity Project Engineer in delivering programme targets, ensuring body quality requirements were achieved throughout the product development lifecycle.

At Jaguar Land Rover, worked as a Prototype Build Body Engineer within a specialist team responsible for the dimensional refinement of prototype underbody stampings for the Jaguar I-PACE programme. Collaborated closely with suppliers to ensure component quality and dimensional compliance met Jaguar Land Rover's stringent engineering standards, providing technical guidance and support to drive continuous improvement and successful programme delivery.

• Managing dimensional maturity activities from concept development through prototype build, validation, and vehicle launch.
• Conducting detailed dimensional analysis, statistical evaluation, and trend assessments to identify variation and support data-driven decision making.
• Performing body geometry troubleshooting and root-cause investigations to resolve dimensional and assembly concerns.
• Working directly with suppliers to improve component quality and achieve dimensional compliance against engineering specifications.
• Analysing 3D measurement data and statistical reports to determine corrective actions and process improvements.
• Implementing tooling modifications, including shimming and machining adjustments, to improve stamping and assembly dimensional performance.
• Carrying out tolerance stack and build variation analysis to support body structure robustness and manufacturing capability.
• Supporting prototype vehicle builds and providing hands-on engineering solutions to ensure dimensional targets were achieved.
• Collaborating with Design, Manufacturing Engineering, Quality, Tooling, and Production teams to ensure successful programme delivery and launch readiness.
• Ensuring all tool modifications were supported by robust statistical analysis and measurement data prior to implementation, minimising risk and maximising process capability.

Sept 2015 – Feb 2016 

TATA Technologies (Jaguar Land Rover) Coventry, Gaydon. 

Optical Quality Lead (Contracting) 

Led the delivery of premium vehicle optical quality standards throughout the product development lifecycle, from initial concept design through virtual development, physical model evaluation, engineering release, and vehicle launch. Responsible for ensuring that design intent, surface quality, craftsmanship, and visual excellence were maintained and translated successfully into production-ready vehicles.

As the lead engineer within the Optical Quality function, coordinated a multidisciplinary team to transform clay design concepts into production-feasible vehicle components while preserving the original design vision. Worked closely with Design, Engineering, Manufacturing, Quality, and Production teams to ensure alignment between styling intent, engineering feasibility, and manufacturing capability.

Key Responsibilities

• Led Optical Quality activities from concept development through to vehicle launch, ensuring the highest standards of visual quality and craftsmanship were achieved.
• Directed cross-functional teams responsible for converting clay models and design concepts into production-ready vehicle surfaces and components.
• Facilitated collaboration between Design Studios, Engineering, Manufacturing, and Quality teams to resolve design, feasibility, and production challenges.
• Ensured vehicle design intent was maintained throughout development whilst meeting engineering, manufacturing, quality, and cost requirements.
• Managed project deliverables, programme milestones, and launch readiness activities to support successful vehicle introductions.
• Monitored programme progress and proactively identified risks, implementing mitigation plans to maintain timing and quality objectives.
• Established and maintained alignment across multiple engineering disciplines, ensuring commitments and deliverables were achieved on schedule.
• Utilised advanced visualisation techniques, digital assessment tools, and physical vehicle evaluations to drive continuous improvement in perceived quality.
• Led reviews of vehicle appearance, surface quality, gap and flush conditions, reflections, and overall craftsmanship standards.
• Ensured all quality deliverables were successfully achieved prior to handover to manufacturing and production operations.
• Provided leadership and technical direction to support the achievement of programme timing, quality targets, and launch objectives.

Jun 2015 – Sept 2015 

Magna Interiors (Grupo Antolin) Aston Birmingham. 

Automotive Quality Process Engineer (Contracting) 

Provided quality engineering support for the Jaguar XF (X260) Interior Doors Programme, ensuring all quality deliverables were achieved throughout the Production Part Approval Process (PPAP) and programme gateway milestones. Worked closely with internal teams and suppliers to drive issue resolution, manage quality concerns, and support successful component launch into production.

Key Responsibilities 

• Supported delivery of quality requirements and milestone achievement for the Jaguar XF (X260) Interior Door Programme.
• Collected, reviewed, and analysed quality data from cross-functional teams and suppliers to support programme decision-making and issue resolution.
• Evaluated supplier 8D reports and corrective action plans, ensuring robust root-cause identification and effective implementation of permanent corrective actions.
• Managed quality concerns and supported closure activities in line with programme timing and quality objectives.
• Performed statistical analysis of manufacturing and dimensional data to identify trends, variation sources, and opportunities for process improvement.
• Developed analytical methods and data manipulation techniques to assess tooling performance and dimensional capability.
• Conducted tolerance stack-up analysis of injection moulded components following tooling shim adjustments and engineering trials.
• Assessed the impact of tooling modifications on dimensional conformity and product quality using evidence-based statistical evaluation.
• Worked closely with suppliers and manufacturing teams to improve tooling capability and achieve dimensional targets.
• Supported PPAP activities and ensured documentation, validation evidence, and quality approvals were completed to programme requirements.
• Supervised a team of three technicians responsible for dimensional and quality data collection.
• Delivered training and coaching on measurement techniques, data collection procedures, and best practices to ensure accuracy, repeatability, and consistency of results.
• Implemented robust data validation processes to improve confidence in measurement systems and support informed engineering decisions.

. Dec 2014 – June 2015 

Bentley Motors (Crewe). 

Analysis Engineer Quality (Contracting) 

Contracted to support the Quality Department in the identification, investigation, and resolution of quality audit concerns relating to the Bentley Continental interior. Responsible for driving improvements to product quality, craftsmanship, and customer satisfaction by addressing deficiencies identified through customer feedback and internal quality audits.

Working closely with Design, Engineering, Manufacturing, and Quality teams, provided technical leadership in the assessment and redesign of interior components to ensure premium quality standards were achieved and maintained throughout production.

Key Responsibilities 

• Supported the Quality Department in resolving quality audit findings across Bentley Continental interior systems and components.
• Analysed customer feedback, warranty concerns, and internal audit data to identify recurring quality issues and improvement opportunities.
• Investigated root causes of interior fit, finish, functionality, and craftsmanship concerns, developing effective corrective actions.
• Collaborated with Design and Product Engineering teams to redesign interior components and improve overall product quality and customer perception.
• Led geometric and dimensional assessments to ensure revised component designs met functional, quality, and manufacturing requirements.
• Provided engineering guidance on the development of updated geometric specifications for redesigned interior components, including the rear armrest assembly.
• Evaluated design proposals against quality, robustness, manufacturing feasibility, and customer expectations.
• Worked closely with suppliers and manufacturing teams to ensure design changes could be successfully implemented within production environments.
• Monitored corrective action effectiveness and ensured quality improvements were fully validated prior to release.

Apr 2014 – Dec 2014 

United Technologies (Banbury). 

Quality Engineer Aerospace (Contracting) 

Responsible for managing non-conforming products, customer returns, and quality investigations within a highly regulated manufacturing environment. Ensured that products failing to meet customer or internal requirements were effectively controlled, evaluated, reworked, and released in compliance with quality standards and contractual requirements.

Acted as a key liaison between customers, suppliers, Quality, Manufacturing, and Engineering teams, leading problem resolution activities and driving continuous improvement initiatives across manufacturing and supply chain operations.

Key Responsibilities 

Managed customer returns and non-conforming products, overseeing containment, disposition, rework, and final release activities.

• Directed rework processes to ensure products met all engineering, quality, and customer requirements before shipment.
• Participated in Material Review Board (MRB) activities, providing technical assessment and quality recommendations for product disposition decisions.
• Generated, reviewed, and approved Certificates of Conformance (CoC), ensuring compliance with customer specifications, regulatory requirements, and internal quality standards.
• Acted as the primary quality contact for customer issues, conducting quality reviews, technical discussions, and corrective action meetings.
• Led Root Cause Analysis investigations using 8D methodologies, identifying systemic issues and implementing effective corrective and preventive actions.
• Developed and managed containment strategies to protect customers from the impact of non-conforming products while permanent corrective actions were implemented.
• Supported supplier development initiatives, providing guidance and coaching in machining processes, inspection techniques, and measurement system best practices.
• Assisted suppliers in improving manufacturing capability, product conformity, and process performance.
• Led First Article Inspection Report (FAIR) activities to support manufacturing and facility relocation projects.
• Coordinated FAIR planning, execution, and approval activities to ensure uninterrupted product qualification during site transfers and process changes.
• Collaborated with Production teams to develop and manage detailed timing plans, ensuring project milestones and customer requirements were achieved.
• Led cross-functional FAIR teams and generated First Article Inspection Reports using Visual FAIR software.
• Provided technical support to Manufacturing Engineering and Production teams, assisting with process improvements, quality concerns, and product-related issues.
• Supported Metrology activities, including measurement strategy development, inspection planning, and dimensional problem solving.

Jul 2013 – Apr 2014 

Rolls Royce Control Systems (Birmingham). 

Manufacturing Engineer FAI Department (Contracting) 

Responsible for the creation, validation, and approval of First Article Inspection Reports (FAIRs) and Last Article Inspection Reports (LAIRs), ensuring Fuel System Components consistently met customer, regulatory, and internal quality requirements. Provided quality assurance support during production transfers and manufacturing relocations, ensuring product conformity was maintained across multiple manufacturing locations.

Worked closely with Engineering, Manufacturing, Quality, and Customer teams to evaluate component compliance, manage non-conformances, and determine the most appropriate disposition for products that deviated from specification.

Key Responsibilities 

• Generated and approved First Article Inspection Reports (FAIRs) and Last Article Inspection Reports (LAIRs) in accordance with customer and industry quality requirements.
• Verified that Fuel System Components met all dimensional, functional, material, and documentation requirements before production release.
• Supported manufacturing transfer activities by validating product quality when components were produced at alternative manufacturing locations.
• Conducted detailed reviews of engineering drawings, specifications, inspection reports, and manufacturing records to ensure compliance.
• Investigated non-conforming products and assessed deviations against customer and engineering requirements.
• Collaborated with cross-functional teams to determine appropriate disposition of non-conforming components, including rework, concession approval, or scrap decisions.
• Participated in Material Review Board (MRB) activities and supported risk-based decision-making for product acceptance.
• Liaised with customers and internal stakeholders to obtain approvals for concessions and deviations where required.
• Ensured all inspection and quality documentation was complete, accurate, and fully traceable.
• Supported continuous improvement activities aimed at reducing non-conformances and improving manufacturing quality performance.
• Assisted manufacturing and engineering teams with technical quality issues to ensure production continuity and customer satisfaction.

Jul 2012 – Jul 2013 

United Technologies (Banbury). 

FAI Quality Engineer (Contracting) 

Responsible for preparing and validating First Article Inspection Reports (FAIRs) in accordance with AS9102 and AS9100 quality requirements, ensuring products met all customer, regulatory, and aerospace industry standards prior to production release. Utilised IPI Visual FAIR software to generate comprehensive FAIR packages and maintain full documentation traceability.

Provided quality leadership for supplier compliance activities, non-conformance management, dimensional analysis, and continuous improvement initiatives, supporting both internal manufacturing operations and external supply chain partners.

Key Responsibilities 

• Prepared and reviewed AS9102-compliant First Article Inspection Reports (FAIRs) using IPI Visual FAIR software.
• Verified engineering drawings, specifications, inspection data, material certifications, and process documentation to ensure complete FAIR compliance.
• Managed FAIR submission and approval activities, ensuring adherence to AS9100 quality management system requirements.
• Initiated and managed concession requests for non-conformances identified during FAIR compilation and inspection activities.
• Assessed deviations against drawing and customer requirements, determining appropriate corrective actions and disposition strategies.
• Reviewed and supervised supplier FAIR documentation, ensuring quality requirements, completeness, and compliance standards were consistently achieved.
• Worked closely with suppliers to resolve documentation deficiencies, dimensional concerns, and process-related issues.
• Generated internal FAIR packages for the Composite Manufacturing Division, supporting new product introduction and process validation activities.
• Assisted engineering, quality, and manufacturing teams in troubleshooting dimensional, process, and product quality concerns.
• Supported root cause investigations and corrective action implementation for recurring quality issues.
• Applied dimensional analysis techniques to evaluate product conformity and manufacturing capability.
• Assisted with the development and implementation of best practices in dimensional management, measurement strategy, and inspection methodologies.
• Collaborated with Design, Manufacturing, Quality, and Supplier teams to ensure robust product validation and compliance throughout the product lifecycle.

Apr 2012 – Jul 2012 

Jaguar Land Rover (JLR) (Gaydon). 

Dimensional Management Engineer (BIW) 

Responsible for leading dimensional growth management and geometric validation activities throughout the vehicle development lifecycle, supporting the successful introduction of new vehicle programmes across Product Development, Manufacturing Engineering, and Plant Metrology functions.

Utilised advanced CAD and Product Lifecycle Management (PLM) tools, including CATIA V5 and Teamcenter, to develop and release comprehensive geometric control plans supporting dimensional verification strategies from individual body panels through to complete vehicle body assemblies.

Key Responsibilities 

• Managed dimensional growth and geometric assurance activities throughout vehicle development programmes, ensuring body structures met dimensional and quality targets.
• Developed and implemented dimensional control strategies to support new model introduction from concept through production launch.
• Created geometric measurement plans and inspection strategies using CATIA V5 and Teamcenter.
• Defined Coordinate Measuring Machine (CMM) programming requirements to support dimensional validation of components, sub-assemblies, and complete body structures.
• Established measurement and verification plans for Body-in-White (BIW), closures, exterior panels, and complete vehicle assemblies.
• Collaborated with Design Engineering, Manufacturing Engineering, Tooling, and Plant Metrology teams to ensure dimensional requirements were fully integrated into programme delivery.
• Supported dimensional feasibility reviews and manufacturing readiness assessments during vehicle development.
• Managed geometric data release activities, ensuring inspection requirements and measurement strategies were delivered in line with programme timing plans.
• Provided dimensional expertise to support prototype builds, process validation, production launch, and ongoing quality improvement activities.
• Analysed dimensional data and build results to identify variation sources and drive corrective actions where required.
• Ensured dimensional deliverables were achieved through all programme gateways up to Production Job 1 (PJ1) and 90 days post-launch support.
• Supported continuous improvement initiatives in metrology, dimensional management, and measurement system capability.

Aug 2011 – Apr 2012 

United Technologies (Wolverhampton). 

FAIR Surveyor, Manufacturing Engineering (Contracting) 

Responsible for ensuring quality compliance within a precision manufacturing and machine shop environment through the preparation, review, approval, and management of First Article Inspection Reports (FAIRs) in accordance with AS9102 requirements. Acted as a Delegated Approver with authority to approve products and documentation that met customer, engineering, and regulatory quality standards.

Provided technical leadership throughout the component lifecycle, working closely with Design Engineering, Manufacturing Engineering, Quality, and Production teams to ensure products achieved full compliance prior to release.

Key Responsibilities 

• Generated and compiled in-house First Article Inspection Reports (FAIRs) in accordance with AS9102 aerospace quality standards.
• Reviewed and approved supplier FAIR packages, ensuring compliance with customer, regulatory, and company quality requirements.
• Served as a Delegated Quality Approver with authority to accept and release conforming products and associated quality documentation.
• Managed non-conforming products through the concession and deviation process, providing detailed technical justifications and risk assessments.
• Presented concession requests to the Manufacturing Review Board (MRB) and supported disposition decisions involving rework, repair, use-as-is, or scrap determinations.
• Managed the complete quality lifecycle of components from manufacture through final inspection, approval, and customer release.
• Provided technical guidance on rework and repair methods to ensure compliance with engineering and quality requirements.
• Participated in manufacturing reviews to evaluate product conformity, process capability, and corrective action effectiveness.
• Coordinated activities between Design Engineering, Manufacturing Engineering, and Machine Shop operations to achieve product acceptance and release milestones.
• Verified inspection records, material certifications, manufacturing documentation, and dimensional data prior to final approval.
• Supported root cause investigations and corrective action implementation for recurring manufacturing and quality issues.
• Ensured full traceability and configuration control were maintained throughout the production process.
• Worked closely with customers, suppliers, and internal stakeholders to resolve quality concerns and maintain delivery commitments.

Feb 2011 – Aug 2011 

Eaton Aerospace (Redditch). 

FAIR Surveyor Conveyancing, Quality Engineering (Contracting) 

Specialised in the creation, management, and approval of First Article Inspection Reports (FAIRs) for aerospace components and assemblies, ensuring full compliance with AS9100 Quality Management Systems and AS9102 First Article Inspection requirements. Supported programme delivery for Bombardier by managing the complete FAIR lifecycle from planning through submission and customer approval.

Worked closely with customers, suppliers, Design Engineering, Manufacturing Engineering, and Quality teams to ensure inspection packages were completed accurately, on schedule, and in accordance with contractual and regulatory requirements.

Key Responsibilities

• Prepared and managed First Article Inspection Reports (FAIRs) in accordance with AS9102 standards for Bombardier aerospace programmes.
• Coordinated the entire FAIR development process, ensuring all required documentation, inspection records, certifications, and dimensional data were complete and compliant.
• Acted as the primary point of contact between customers, suppliers, and internal departments throughout FAIR compilation and approval activities.
• Reviewed engineering drawings, specifications, manufacturing plans, and inspection results to verify product conformity.
• Worked collaboratively with suppliers to obtain required documentation and resolve quality or compliance issues affecting FAIR completion.
• Liaised directly with customers to ensure inspection requirements were fully understood and delivered within programme timescales.
• Participated in cross-functional problem-solving activities with Design Engineering and Manufacturing Engineering teams to address product and process challenges.
• Supported root cause investigations and corrective action activities relating to dimensional, documentation, and manufacturing non-conformances.
• Assisted in the implementation of process improvements to enhance inspection efficiency, compliance, and product quality.
• Ensured full traceability and adherence to AS9100 quality requirements throughout the product verification process.

Dec 2010 – Feb 2011 

AF Aerospace, PCC Aerostructures (Rugby). 

Quality Engineer (Contracting) 

Responsible for supporting quality assurance and process control activities within a high-precision munitions manufacturing environment. Focused on preventing non-conforming components from progressing through the manufacturing process by implementing proactive quality strategies, process controls, and capability monitoring systems.

Worked closely with Production, Manufacturing Engineering, Machining, and Inspection teams to improve process capability, enhance measurement practices, and ensure compliance with stringent product and customer requirements.

Key Responsibilities

• Led quality activities within the Munitions Manufacturing Department, ensuring compliance with quality standards and production requirements.
• Developed and implemented proactive quality strategies designed to prevent non-conforming components reaching the Inspection Department.
• Monitored manufacturing processes through statistical analysis and process capability studies to identify trends and areas requiring improvement.
• Collected, analysed, and reported statistical data to demonstrate machine capability and process performance.
• Conducted process capability assessments using manufacturing data to support continuous improvement and risk reduction initiatives.
• Provided technical guidance and coaching to machinists on the measurement of critical product characteristics and key dimensional features.
• Developed inspection and measurement methodologies to improve consistency, repeatability, and accuracy of results.
• Verified manufacturing and inspection data to ensure compliance with engineering specifications and quality requirements.
• Supported the implementation of robust process controls and operator self-verification techniques within manufacturing operations.
• Collaborated with Manufacturing Engineering and Production teams to resolve quality concerns and improve process capability.
• Assisted in root cause investigations and corrective action activities to reduce process variation and improve product conformity.
• Ensured quality documentation, inspection records, and measurement data were maintained in accordance with company and customer requirements.

Jan 2010 – Dec 2010 

Bentley Cars (Crewe). 

Dimensional Engineer, Quality (Contracting) 

Responsible for supporting vehicle development programmes as part of the Manufacturing Feasibility Team, specialising in dimensional analysis, root cause investigation, and geometric validation to ensure engineering designs could be successfully manufactured while meeting quality, fit, and functional requirements.

Applied advanced metrology techniques, laser scanning technology, and Meisterbock (Nominal Body/Mulsanne) analysis to evaluate vehicle dimensional performance, identify sources of variation, and support design and manufacturing feasibility decisions. Worked extensively on Door Systems and Exterior Brightware, ensuring design intent could be delivered within production capability and dimensional targets.

Key Responsibilities

• Performed dimensional analysis and manufacturing feasibility studies to assess design suitability and production readiness.
• Conducted root cause investigations on dimensional and assembly-related issues, identifying corrective actions to improve product quality and build integrity.
• Utilised advanced metrology equipment, including Faro Arms, laser scanners, and 3D measurement systems, to capture and evaluate component and vehicle geometry.
• Performed Meisterbock (Nominal Body/Mulsanne) assessments to validate component fit, assembly conditions, and dimensional compatibility.
• Analysed Body-in-White, Door Systems, and Exterior Brightware assemblies to ensure compliance with design specifications and functional requirements.
• Evaluated dimensional variation and tolerance conditions throughout the vehicle assembly process.
• Supported Design Engineering teams by providing geometric analysis and feasibility feedback during product development stages.
• Identified non-conformance issues through detailed dimensional investigations and measurement data analysis.
• Collaborated with Manufacturing Engineering, Design, Quality, and Supplier teams to resolve fit, finish, gap, flush, and assembly concerns.
• Developed measurement strategies and inspection plans to support prototype builds and manufacturing validation activities.
• Assisted in implementing corrective actions aimed at improving dimensional performance and manufacturing robustness.
• Produced technical reports and recommendations to support engineering decision-making and programme delivery.

Jun 2009 – Jan 2010 

Stadco, CADCAM (Coventry). 

Coordinate Measurement Machine (CMM) Application Engineer NPI (BIW), (Contracting) 

Responsible for developing and programming Coordinate Measurement Machine (CMM) inspection routines using ITP AXEL software to support new vehicle stamping programmes for Aston Martin and Bentley Body-in-White (BIW) exterior panels. Played a key role in dimensional validation, tooling approval, and quality submission activities throughout the product development and launch process.

Supported Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP) requirements by ensuring accurate dimensional measurement, reporting, and verification of body panel components against engineering specifications and quality standards.

Key Responsibilities

• Programmed Coordinate Measurement Machines (CMMs) using ITP AXEL software to inspect and validate new stamping projects for Aston Martin and Bentley vehicle programmes.
• Developed detailed measurement routines for Body-in-White (BIW) exterior panels, ensuring complete dimensional verification against CAD and engineering requirements.
• Generated dimensional inspection reports and presented measurement results to Engineering, Quality, Manufacturing, and Senior Management teams.
• Analysed dimensional data to identify variation trends, non-conformances, and process improvement opportunities.
• Supported tooling validation activities to ensure stamping tools achieved dimensional capability and production readiness requirements.
• Assisted with first-off tooling assessments and production trial evaluations during new product introduction programmes.
• Worked closely with Tooling Engineers, Manufacturing Engineers, and Production teams to resolve dimensional concerns and achieve programme targets.
• Supported APQP deliverables through the development of robust inspection plans and measurement strategies.
• Contributed to PPAP approval activities by providing dimensional evidence and capability data required for customer quality submissions.
• Assisted external suppliers during tooling installation, commissioning, and validation activities at Stadco manufacturing facilities.
• Provided technical support and dimensional expertise during supplier tool buy-off and launch readiness assessments.
• Ensured measurement programmes, reports, and inspection records complied with customer and internal quality standards.

Dec 2007 – Dec 2009

Goodrich Aerospace, Able Engineering (Birmingham). 

Quality, Inspection, Resident Engineer (Contracting) 

Assigned to a key supplier supporting Goodrich Aerospace operations, responsible for ensuring machined components met all customer, engineering, and quality requirements prior to shipment. Acted as the on-site quality representative, driving compliance, process improvement, and risk reduction activities across manufacturing and inspection functions.

Provided expert guidance on inspection methodologies, metrology best practices, and manufacturing quality systems while supporting the supplier's continuous improvement initiatives and ensuring adherence to aerospace quality standards.

Key Responsibilities 

• Represented the customer on-site at a critical aerospace supplier, ensuring products met all quality, engineering, and contractual requirements before release.
• Verified that inspection activities were performed correctly and consistently throughout the manufacturing process.
• Assessed machined components for compliance with engineering drawings, specifications, and customer quality standards.
• Recommended best practices for Coordinate Measuring Machine (CMM) programming, inspection strategies, and First Article Inspection (FAI) methodologies.
• Supported the implementation and improvement of dimensional inspection processes and measurement system capabilities.
• Conducted regular shop floor patrols to monitor manufacturing activities, identify process deviations, and ensure quality procedures were being followed.
• Performed process and product audits, identifying risks and non-conformances before they could impact delivery, quality, or cost performance.
• Investigated manufacturing issues and provided immediate corrective action recommendations to minimise production disruptions.
• Participated in Material Review Board (MRB) reviews, evaluating non-conforming products and recommending appropriate disposition actions.
• Collaborated with Manufacturing Engineering, Production, and Quality teams to determine rework, repair, concession, or scrap decisions.
• Supported root cause investigations and corrective action implementation to prevent recurrence of quality issues.
• Identified opportunities for machining process improvements, helping to reduce variation, improve capability, and enhance product quality.
• Worked closely with supplier management and manufacturing personnel to promote a proactive quality culture and continuous improvement mindset.

2005 – Dec 2007 

3-D Gage Limited. 

Principle Engineer (Director), Direct Consultancy 

Founded and managed 3-D Gage, an independent engineering consultancy providing specialised dimensional engineering, metrology, quality assurance, and new product introduction services to global clients across the Automotive, Aerospace, Design, and Power Generation sectors.

Established the business as a trusted provider of advanced measurement and dimensional management solutions, investing in state-of-the-art metrology equipment from FARO Technologies to deliver precision inspection, tooling validation, reverse engineering, and manufacturing quality services. Successfully supported major OEMs and Tier 1 suppliers worldwide, helping organisations improve product quality, manufacturing capability, and programme delivery.

Key Responsibilities 

• Founded and directed all aspects of the consultancy, including business development, project delivery, technical leadership, and customer relationship management.
• Delivered specialist engineering consulting services in Quality Assurance, Dimensional Management, Metrology, Manufacturing Feasibility, and New Product Introduction (NPI).
• Utilised advanced FARO metrology equipment, including portable Coordinate Measuring Machines (CMMs), laser trackers, and scanning systems, to perform dimensional verification and engineering analysis.
• Supported Automotive, Aerospace, Design, and Power Generation clients with complex measurement, inspection, and quality assurance projects.
• Developed and implemented dimensional control strategies to support product development, prototype validation, tooling approval, and production readiness.
• Conducted tooling validation, supplier assessments, and manufacturing capability studies to ensure compliance with customer and engineering requirements.
• Provided technical support for APQP, PPAP, First Article Inspection (FAI), and production launch activities.
• Delivered root cause investigations and dimensional analysis to resolve manufacturing and assembly issues affecting product quality and performance.
• Managed international projects and supplier development activities across Europe, Asia, and North America.
• Worked directly with OEMs, Tier 1 suppliers, and manufacturing organisations to improve process capability, dimensional conformity, and operational performance.
• Supported engineering teams through product development, prototype build, process validation, and production launch phases.
• Provided training and mentoring in metrology techniques, dimensional analysis, measurement systems, and quality best practices.

1986 – Dec 2005 

Land Rover (Solihull). 

Various levels of Manufacturing Engineer BIW (Permanent Employment) 

Commenced career with Land Rover in a manufacturing role, welding chassis assemblies for the Defender 90 and Defender 110 programmes. Recognised for technical capability and progression potential, subsequently transferred into Prototype Vehicle Operations, supporting the manufacture of prototype and show vehicles whilst contributing to the development of vehicles from initial design concepts through to physical body structures.

As part of Land Rover's engineering development programme, was selected to undertake an Engineering Degree through a formal Qualification Road Path scheme, enabling progression into a variety of engineering positions focused on vehicle body engineering, dimensional management, product development, and manufacturing integration.

Throughout this period, held increasingly responsible engineering roles and gained international experience through a secondment to the BMW Dingolfing Plant in Germany during Land Rover's ownership by BMW. This exposure provided valuable insight into premium automotive manufacturing systems, vehicle development processes, and global engineering best practices.

The final position held within Land Rover was Project Engineer within the Design Department, acting as the critical interface between Design Studio teams and Manufacturing Engineering functions to ensure styling intent could be successfully translated into production-ready vehicles.

Key Responsibilities 

• Manufactured Defender 90 and Defender 110 chassis assemblies to demanding production quality standards.
• Supported Prototype Vehicle Operations, fabricating prototype and concept vehicles for engineering evaluation, customer clinics, exhibitions, and programme development activities.
• Contributed to the transformation of clay design models into physical vehicle structures suitable for engineering validation and production feasibility assessment.
• Worked closely with Design, Prototype Build, Manufacturing Engineering, and Production teams throughout vehicle development programmes.
• Progressed into Body Engineering roles supporting vehicle geometry, build integrity, dimensional quality, and manufacturing feasibility activities.
• Participated in international engineering assignments, including a secondment to BMW's Dingolfing manufacturing facility in Germany.
• Supported cross-functional programme teams in resolving design, manufacturing, and assembly-related challenges.
• Acted as liaison between Design Studio (Clay Modelling) and Production Engineering functions to ensure styling intent could be achieved within manufacturing constraints.
• Evaluated design proposals for feasibility, manufacturability, build quality, and production readiness.
• Facilitated communication between stakeholders to achieve programme timing, cost, quality, and craftsmanship objectives.
• Supported vehicle development activities from concept and prototype phases through production implementation.
• Assisted in identifying and resolving issues related to body engineering, dimensional variation, assembly processes, and production feasibility.

1984 - 1986 

 A.L. Greaves Sheetmetal & Fabrication (Birmingham). 

Trainee Welder Fabricator (Permanent Employment) 

Recruited as a Trainee Welder Fabricator, developing a strong foundation in manufacturing engineering, fabrication techniques, and engineering drawing interpretation within a diverse fabrication environment. Gained practical experience across multiple manufacturing disciplines, supporting the production of sheet metal assemblies, pressure vessels, structural fabrications, and industrial ducting systems.

Working within a small engineering business required a highly versatile approach, providing hands-on exposure to a broad range of fabrication, machining, and manufacturing processes while developing a thorough understanding of engineering quality and dimensional control.

Key Responsibilities

• Interpreted engineering drawings, specifications, and manufacturing instructions to support fabrication and assembly activities.
• Measured, prepared, and assembled fabrication fixtures to ensure accuracy and repeatability during welding operations.
• Manufactured sheet metal and fabricated components in accordance with engineering requirements and quality standards.
• Assisted in the fabrication and welding of pressure vessels, ensuring compliance with design specifications and manufacturing procedures.
• Supported the manufacture and installation of industrial ducting systems and fabricated assemblies.
• Applied a variety of welding techniques to produce high-quality fabricated structures and components.
• Learned and applied first-principal measurement and inspection techniques to verify dimensional conformity.
• Performed marking out, cutting, bending, fitting, and assembly operations as part of the fabrication process.
• Operated conventional workshop machinery and equipment to support manufacturing activities.
• Gained practical experience in turning, machining, drilling, and fitting processes.
• Assisted in quality inspections and dimensional verification of completed fabrications.
• Maintained compliance with workshop safety, quality, and production requirements.

End of Work Experience. 

Education 

(2000 – 2003) BSc Hons. Industrial Design Engineering                               

Coventry University 

(1996 – 1998) HNC, Engineering (Automotive)                                 

South Birmingham College on Behalf of University of England

(1994 – 1996) ONC, Engineering       

Hall Green College 

(1993 – 1994) BTEC 1^st Certificate, Engineering Principles                         

Hall Green College 

 Professional Membership 

FIMI, Fellow of the Institute of the Motor Industry (Member No. 20190401257) 

AAE, Advanced Automotive Engineer (Member No. 20190401257) 

Institute of Engineering Technology (IET) Full Member No. 1100247089 (Applying for Chartered Engineer). 

Training and CPD

(2026) Course Supplier, BCS, the Chartered Institute for IT.

Practitioner Certificate in Requirements Engineering course and exam.

(2022) Course Supplier, AIGPE

Certified FMEA Specialist (Exam Route), Certification No. ZSSFM121143729 

Certified Lean Six Sigma (Exam Route), Certification No. ZSSWB121149183 

(2022) Course Supplier, Coventry University 

Metrology Masterclass 

(2020) Course Supplier, KROHNE TUV NORD 

Hazard & Risk Assessment Functional Safety (SIL) 

(2020) Course Supplier, National Physics Lab (NPL) 

CPD Individual Courses 

(2019 –20) Course Supplier, TÜV Rheinland UK,  

Safety and Reliability Engineering Management 

Post Graduate Diploma (Level 7) 

See end of C.V. for further detail of subjects studied  

(2019) Course Supplier, NCFE (Northern Council for Further Education) 

Lean Organization Management Techniques 

(2009) Course Supplier, Birmingham City University 

Project Management (Prince2) 

Further Details of Training and Qualifications 

Course Supplier, KROHNE TUV NORD 

• Hazard and Risk Assessment, Functional Safety (SIL) 
• Historic Accidents 
• Applicable Standards 
• What is Risk 
• Risk Identification 
• Risk Analysis 
• How is risk quantitatively determined (Risk Graph)

Course Supplier, Risktec TUV, Safety and Reliability Engineering

Post Graduate Diploma (Level 7) 

• Bowtie Risk Management i2 
• Functional Safety of Safety-Related Systems i2 
• Hazard Identification i2 
• HAZOP Study i2 
• Physical Effects Modelling i2 
• Principles of Risk Management i2 
• Rail Industry Hazards and Risks i1 
• Rail Safety Analysis i1 
• Risk Analysis i2 
• Human Factors in Design & Operations 
• Course Supplier, National Physics Lab (NPL) 
• Introduction to Measurement Uncertainty 
• Dimensional Measurement User e-Learning Course 
• Introduction to Geometrical Tolerancing 
• Geometrical Product Specification Explained (Short Course) 
• Portable 3D Metrology